Common Print-on-Demand File Mistakes (And How to Avoid Them)
Common Problems

Common Print-on-Demand File Mistakes (And How to Avoid Them)

Common Print-on-Demand File Mistakes (And How to Avoid Them)

6 min read

Common Print-on-Demand File Mistakes (And How to Avoid Them)

Most POD printing issues stem from a few common file preparation mistakes. Here's how to avoid them.

Mistake #1: Using Web Resolution for Print

The Problem: Uploading 72 DPI web images for 300 DPI print requirements.

Why It Happens: Designers work in web resolution, then try to use the same files for print.

The Fix: Always prepare print files at 300 DPI with correct pixel dimensions.

Impact: Blurry, pixelated prints that look unprofessional.

Mistake #2: Wrong Pixel Dimensions

The Problem: Image has correct DPI but wrong pixel dimensions for the product.

Why It Happens: Not calculating required pixels (product size × DPI).

The Fix: Calculate exact pixel requirements: 15" × 300 DPI = 4,500 pixels.

Impact: Designs that are too small (stretched) or too large (cropped).

Mistake #3: Upscaling Low-Resolution Images

The Problem: Enlarging small images using basic software.

Why It Happens: Starting with low-resolution source files and trying to make them bigger.

The Fix: Always start with high-resolution source files (3000px+ on longest side).

Impact: Artifacts, blur, and pixelation in final prints.

Mistake #4: Incorrect DPI Metadata

The Problem: File has correct pixels but wrong DPI metadata.

Why It Happens: Resizing without updating DPI metadata, or copying files without preserving settings.

The Fix: Set DPI metadata to 300 when exporting.

Impact: Platform may process file incorrectly, leading to quality issues.

Mistake #5: Wrong File Format

The Problem: Using JPG for transparent designs, or PNG for large photos.

Why It Happens: Not understanding format strengths and weaknesses.

The Fix: Use PNG for graphics with transparency, JPG for photographs.

Impact: White backgrounds where transparency is needed, or unnecessarily large files.

Mistake #6: Excessive Compression

The Problem: Over-compressing JPG files to reduce size.

Why It Happens: Trying to meet file size limits without understanding quality trade-offs.

The Fix: Use high-quality JPG settings (90-100%) or PNG for graphics.

Impact: Visible compression artifacts, banding, and quality loss.

Mistake #7: CMYK Color Space

The Problem: Using CMYK color mode instead of RGB.

Why It Happens: Thinking "print = CMYK" (that's for offset printing, not POD).

The Fix: Always use RGB color mode for POD platforms.

Impact: Washed-out or incorrect colors in prints.

Mistake #8: Not Accounting for Product Variations

The Problem: Using the same file for different product sizes.

Why It Happens: Assuming one size fits all products.

The Fix: Prepare separate files for each product size and type.

Impact: Poor fit, cropping, or quality issues on different products.

Mistake #9: Ignoring Platform Specifications

The Problem: Not checking platform-specific requirements.

Why It Happens: Assuming all platforms have identical requirements.

The Fix: Always verify requirements for your specific platform and product.

Impact: Rejected uploads or poor print quality.

Mistake #10: Not Testing Before Production

The Problem: Ordering large quantities without test prints.

Why It Happens: Assuming upload success means print success.

The Fix: Always order a test print before large production runs.

Impact: Wasted money on poor-quality products.

The Solution: Automated Preparation

The fastest way to prepare this correctly is to use POD Prep. Upload your image and export platform-ready files automatically.

POD Prep prevents these mistakes by:

  • Automatically calculating correct dimensions
  • Setting proper DPI metadata
  • Selecting optimal file formats
  • Validating requirements before export
  • Handling platform-specific needs

Prevention Checklist

Before uploading any POD file:

  • Pixel dimensions match product requirements exactly
  • DPI metadata is set to 300 (or platform requirement)
  • File format is appropriate (PNG for graphics, JPG for photos)
  • Color space is RGB (not CMYK)
  • No excessive compression artifacts
  • Source file is high resolution (not upscaled)
  • File size is within platform limits
  • Test print ordered and verified

Conclusion

Most POD file mistakes are preventable with proper preparation. Understanding common errors helps avoid them, but using an automated tool eliminates guesswork entirely.

POD Prep prepares files based on published platform specifications. Final print results depend on the print provider.

POD Prep prepares files based on published platform specifications. Final print results depend on the print provider.

Ready to prepare your files?

Start free and test the service with watermarked exports.